5 Best Hydro-Dipped Hard Hats Reviewed in 2023

5 Best Hydro-Dipped Hard Hats Reviewed in 2022

A hard hat is a crucial gear for workplaces with a risk of head injuries. However, most of you will agree that wearing it is boring sometimes. Nevertheless, there is a way you can combine safety with style. Replace your regular hard hat with a hydro-dipped hard hat.

Custom hydro-dipped hard hats are in demand nowadays. They not only shield your head from falling objects but also add personality to your appearance.

Even several companies provide their workers with hydro-dipped hard hats having their logo.

Wearing a hydro-dipped hard helmet does not compromise safety. It is like a regular hard hat. However, it has prints applied with hydro dripping (water transfer printing).

If you are looking for a stylish hydro-dipped hard hat, check out our top 5 picks in different categories.

Our Pick for the Best Hydro-Dipped Hard Hat

Are Hydro-Dipped Hard Hats OSHA Approved?

A lot of people have doubts about whether hydro-dipped hard hats are OSHA-approved. Occupational Safety and Health Administration or OSHA standards are regulations mentioning how employers should protect their workers from potential dangers in the workplace.

Hydro-dipping is a printing technique that prints hydro graphics on hats. It does not affect the OSHA standards at all.

If you buy a good quality hydro-dipped hard hat from a trustworthy manufacturer, it must be OSHA-compliant. Check it before buying the hard hat.

Reviews of the 5 Best Hydro-dipped Hard Hats

1. Best Overall: HDPE Hydro Dipped Blue/Silver Full Brim Hard Hat

HDPE Hydro Dipped Blue/Silver Full Brim Hard Hat

Brand: Artist Unknown

Size: As Pictured

Color: Blue/Silver

Style: Kettle Brim

Material: ABS

Rating: 4.6 out of 5.0

HDPE Hydro Dipped Blue/Silver Full Brim Hard Hat has a perfect blend of style and comfort. Moreover, it is not that expensive compared to other hydro-dipped hard hats available in the market.

Therefore, we have put it in the category of the best overall Hydro-dipped hard hat.

The hydro-dipped hard hat has an elegant blue color with a silver pattern on it. It features a kettle brim style. You will see a spherical crown and circular brim turning up evenly across the rim.

To make this hydro-dipped hard hat comfortable, the manufacturer has given holes on the top. It ensures proper airflow.

Like all hats on the list, it also has a full brim that keeps rainwater away from the neck.

There is a suspension on the hat, keeping it in place despite frequent movements. The outer coating of the cap is resistant to fading and scratching.

You can use this hard hat in different industrial settings.


  • Non-painted, hydro-dipped Pattern
  • ANSI Z89.1 2009 compliant
  • Cool Air Flow Design
  • Full-brim hard hat
  • Comfortable
  • Lightweight


  • Some people might not find the design impressive

2. Best Budget: TRUECREST Hydro Dipped Black Full Brim Hard Hat

TRUECREST Hydro Dipped Black Full Brim Hard Hat

Brand: True

Size: 20.47″ to 24.8″

Color: Hydro Black

Weight: 1 Pound

Material: High-density polyethylene (HDPE)

Rating: 4.6 out of 5.0

TRUECREST Hydro-Dipped Black Full Brim Hard Hat with Suspension is the most budget-friendly hydro-dipped hard hat on the list.

Made of high-density polyethylene, this hat features an elegant hydro-black color. As it is a full-brim hydro-dipped hard hat, you get 360-degree protection. It will protect your eyes, ears, and face, along with your head.

Even if you are working in the rain, the cap will not let the rainwater enter inside.

This hydro-dipped hard hat has ratchet-style suspension that keeps it in place. The cool airflow design of the hat makes sure that you feel comfortable on a hot and humid day.

You do not need to worry about the quality of the hat. It complies with ANSI Z89.1 2014 standard ensuring protection against lateral impact.


  • Low price
  • Lightweight
  • Full brim hat
  • ANSI Z89.1 2014 certified
  • Cool airflow for all-day comfort
  • Ratchet-style suspension for easy adjustment


  • Outer print might peel off with continuous usage

3. Best Customized: Wet Works Imaging Customized Pyramex Full Brim Hard Hat

Wet Works Imaging Customized Pyramex Full Brim Hard Hat

Brand: Wet Works Imaging

Size: One Size

Color: White

Style: Custom

Material: ABS

Rating: 4.8 out of 5.0

If you want a customized hydro-dipped hard hat, go for Wet Works Imaging Customized Pyramex Full Brim White Hades Hard Hat. It has a hydro-dipped image on the top depicting a human skull.

It is a durable hydro-dipped hard hat having abs shells. Besides this, you get a high gloss finish with grayish-white color.

The hat is one of the best custom hydro-dipped hard hats on the list. It comes with 4 points ratcheting suspension. Therefore, you can adjust it as per your requirements. Besides this, the hat has a replaceable brow pad.

The hard hat has been tested for different industrial requirements. It complies with ANSI Z89.1-2009 Standards, Type 1, Class C, G, and E.
The hat fits most people as it has one size.


  • Elegant custom design
  • Durable
  • Lightweight
  • 4 points ratcheting suspension


  • Newbies might find it difficult to use at first

4. Best Premium: Wet Works Imaging Customized Pyramex Full Brim Hydro Dipped

Wet Works Imaging Customized Pyramex Full Brim Hydro Dipped

Brand: Wet Works Imaging

Country of Origin: USA

Size: One Size

Color: Green

Style: Custom

Material: ABS

Rating: 4.8 out of 5.0

Wet Works Imaging Customized Pyramex Full Brim Dipped in Green Ace of Skulls Hard HAT is the most premium hard hat on the list.

The hat features a hard-dipped image illustrating the ace of the skull. The picture of the skull adds vibrancy to the green hue of the hat. It improves the overall visual appeal.

This customized hard hat is quite comfortable. It has a 4-point ratcheting suspension; therefore, the hat sits perfectly on the wearer’s head.

Don’t worry about the tensile strength. The company has used ABS material to make this hat. ABS is a thermoplastic that offers an excellent balance of heat and abrasion resistance.

Since the hat has a full brim, it offers additional protection from sun rays and rain. Furthermore, the full brim design does not let any substance fall onto the neck and shoulders.

You also get a replaceable brow pad with this hydro-dipped hard hat. If you find the pad is not soft on contact points anymore, replace it.

The hat is appropriate to use in various types of industrial jobs. It complies with ANSI Z89. 1- 2009 standards, including Type 1, Class C, G, and E.


  • Eye-appealing green color
  • Easy to carry and use
  • Ratcheting suspension
  • Made of durable ABS material


  • Not everyone will like this design

5. Best Value for Money: Covert USA Flag Hydro-Dipped Hard Hat

Covert USA Flag Hydro-Dipped Hard Hat

Brand: Texas America Safety Company

Size: One Size

Weight: 2 Pounds

Material: Polyethylene

Rating: 4.3 out of 5.0

If you are searching for a classic hydro-dipped hard hat, consider the Covert USA Flag Hydro-Dipped hard hat. The hat is made of a polyethylene shell, making it fairly sturdy.

The theme of the hat is interesting. You will find covert USA flags all over this hard hat. If you want to keep the flag of your country with you all the time, go for it.

This hydro-dipped hat has a polyethylene shell. It is a kind of plastic known for its durability.

The hat gives you a sleek and comfortable look. You can wear it for general applications.

The good thing is that people can put this hydro-dipped hard hat backward without compromising on safety. Moreover, it distributes impact energy evenly in the event of a fall.

The hard hat has a 4-point suspension that lets you adjust the fit as per your requirements. You can rest assured about the quality of the hat as it fulfills OSHA safety standards. By wearing this hard hat, you can be safe from the sun and rain.


  • High-quality protection
  • Classic Cover USA Flag Design
  • Comfortable and durable
  • 4-point Ratchet suspension
  • OSHA certified


  • Little heavier to wear

How to Choose the Right Hydro-Dipped Hard Hats?

Today, workers have been using hard hats in several industries. The first ever hard hat was made in 1919. Initial hard hats used to look like the helmets used in World War 1.

Today, a wide range of hard hats are available in the market. The one popular type is the hydro-dipped hard hat. They are stylish, comfortable, and safe at the same time.

There is no shortage of custom hydro-dipped hard hats in the market. Sadly, not all hats are equal in terms of quality.

For first-time buyers, it could be challenging to pick the right hydro-dipped hard hats. There are several aspects to remember when buying a hydro-dipped hard hat.

To make it easy for you, we have put together some below.

Safety & Quality

Safety is a crucial factor you must consider when buying a hard hat. The hat’s principal purpose is to provide safety. Therefore, make sure it uses high-density polyethylene.

Since hydro-dipped hard hats are used in several industries, they must have certain qualities. For example, they should be water-resistant and heat-resistant.

Moreover, the hat should be capable of absorbing the shock.
Also, the hat must have a practical suspension to keep it in place. Do not forget to check if the hat complies with ANSI and OSHA guidelines.

Style and Comfort

Hydro-dipped hard hats are available in several styles and designs. For instance, you can choose a bump cap, the cap style, and a full brim.

Likewise, you can choose from a wide range of colors and designs.
Regardless of the hat style or color you choose, comfort should come first. Check out if the hat has holes for air low. Also, get a hat that is light in weight so that you can wear it all day long.

Buy from Reputable Brand

It is advisable to go for a hydro-dipped hat that is from a brand. The manufacturer must have experience and a good market reputation. Check out online reviews to learn what people have said about the product.


Your priority should be choosing a hat with great value. However, you cannot go above your spending limit. Look for the hydro-dipped hat that does cost you an arm and a leg.


So these are some of our top picks for hydro-dipped hard hats in different categories. We hope this guide gives you adequate knowledge of hydro-dipped hard hats. You can choose the one suiting your budget, requirement, and style.

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