The Best Belt Disc Sander Overview: Your Guide To Buying In 2021

Whether you do construction and renovation work professionally or do it yourself, or manufacture various wooden or metal objects in your garage, sooner or later, you will need to sand surfaces.

A belt sander is a versatile tool in the home workshop or small professional workshop. The disc is ideal for precision work on joints and edges of workpieces. Tape is essential for smoothing corners and smoothing out contours.

This article will talk about what features grinders have and what you should look for when choosing one. Use this article to help you decide which tool is right for you.

What to look for when buying the best belt sander

What to Look For When Buying the Best Belt Sander

Choosing the best belt sander is an essential part of getting ready for the job. After all, the most suitable belt sander depends on what you want to achieve. There are a few critical features to consider when looking for the best belt disc sander.

Type of power supply

There are several types of power supplies for belt disc sanders. Most are electric and run on an electric motor. But some of them use an air compressor. Not all of them have an air compressor available from the factory and will need to be purchased. It is worth bearing this fact in mind when choosing.

Pneumatic belt disc grinders are cheaper than electric ones and have less noise. In return, electric sanders are more functional and offer more performance.

Power and motor speed

Power is a crucial parameter when choosing a belt disc sander. The higher the power, the higher the speed of the disc and belt. It is worth paying attention to this characteristic when choosing a belt sander to make sure you have enough power available.

More power for both electric and pneumatic belt sanders is your assurance of a more efficient sanding machine. The power required of a belt sander depends mainly on the intensity of use and the hardness of the material to be sander.

The motor speed is a power-related characteristic of the belt disc sander. The higher the disc speed, the more productive the grinding machine will be. This characteristic can be critical to your work.

Disc size

The disc size directly affects the size of workpieces you can use when working with a belt disc sander. However, it is worth noting that the larger the machine’s disc, the larger the size of the device and the motor power required. It will not be possible to use any disc size in confined spaces.

You should choose the disc size according to the space available for the sander and the work you want to do. But it is worth bearing in mind that a large disc will also handle small workpieces, while a small disc will be challenging to hold larger workpieces.

Belt size

The integrated belt sander is what you need when choosing a belt disc sander. When shaping and machining workpieces, you often need a belt sander. Save money and buy a belt sander with an integrated belt sander.

The disc size is not the only important quality parameter of a belt disc sander. The belt size is not the least important when choosing one, like with power and disc size. The bigger the belt is, the more options you have for using your sander.

Quality design and construction type

The handy design and quality components of a belt disc sander are not easy to measure, like motor power or disc and belt dimensions. However, quality construction and ease of use strongly influence tool life and performance in general. 

Examine the construction of the belt disc sander, the type of base, the stability when working, etc. A sturdy chassis and sturdy components will keep your belt sander from falling apart while you work and will give you many years of reliable service. 

A stable base is not only a nice bonus of a quality belt sander. It is also a vital safety feature when working. Stable housing will always be in place, and your fingers will be safe. It is worth taking seriously the question of where and how your sander will stand and what kind of work you plan to do.

Plastics can be found these days in very high quality to suit every need. But if we’re talking about rigidity, metal is beyond the competition. Metal parts and designs will give more longevity and reliability while using a belt sander. It’s worth noting that metal makes the sander very expensive, but it will assure you of reliable service life of many hours.

Tilt function 

The tilt function allows you to grind at different angles. It is necessary for a variety of applications. This feature of belt disc sanders is handy for working at an angle with complete control. But it is worth noting that this may not be safe and will require maximum concentration and skill.

Dust collection

The size of the dust bag is one of the most important criteria when choosing a belt disc sander. It is worth paying close attention to the size of the holes. Look for spots with a large diameter to interfere with the airflow as little as possible. Dust extraction is an essential feature of belt disc sanders. There are several types available.

This device has two hoses, one for the disc and one for the belt, respectively. It is ideal as it removes dust as quickly and efficiently as possible, but you should pay attention to the ease of the hose connection. The dimensions of each opening may not match, and it will not be as convenient as desired. 

A single-hose connection for the suction and belt is not as efficient as separate openings but is undoubtedly more convenient to use.

The integrated dust collector is the least efficient of the three options, but it’s better than nothing. You might consider a conventional shop hoover as an alternative to the dust collector in a belt disc sander.

The best choice for this feature is models with a filter bag for dust collection. This way, your lungs are less likely to suffer during operation. 

Noise

Noise can become a big problem for any woodworker over time. Noise affects your concentration and attention. It is worth paying attention to the noise level of each belt sander model.

The only way to find out how loud the tool is is to work on it yourself or study the feedback from other users. Please do not neglect to remove the distraction of noise when choosing a model, as it may be distracting to concentrate on your work.

Size

Belt grinders are universal tools. They allow you to work on different workpiece sizes and angles. But some are very solid and have feet. Others have a metal base. 

Compact models have a more remarkable ability to work precisely with corners and finish precise workpieces. Compact models are easier to maintain and are more mobile.

More extensive models offer high-performance motors and larger discs and belts. But this comes at the cost of larger dimensions, higher power consumption, and the need for more frequent maintenance.

Warranty and reliability

If you are planning to use a belt disc sander for an extended period, it is worth adding another point of comparison – checking the warranty and reliability of the sander. It’s worth making sure that the model you choose can cope with the work you want to do with it. The models have warranties ranging from one to five years.

Price            

Value for money and price for function always play an essential role in choosing goods for pragmatic people. Choosing the right belt disc sander depends on the work you are planning. If you do not need to machine large workpieces, there is no need to select a more expensive and productive model. There is no need to overpay for functionality that you will never use.

Brands

People often give preference to familiar brands. Some brands seem to guarantee quality and reliability. When choosing a belt sander, you should only rely on a famous name if you trust it unconditionally. 

Our Top Picks

Here are our picks of the best belt disc sanders. We choose according to such factors as belt sander performance and speed, disc and belt size, power type, dust bag size, tilt functionality, and warranty length.

Belt disk sanderMotor powerDisk sizeWarrantyBuy now
WEN 6502T 4.3-Amp 4 x 36 in. Belt and 6 in. Disc Sander with Cast Iron Base4,3 amps6 inch2 yearhttps://www.amazon.com/WEN-6502T-4-3-Amp-Belt-Sander/dp/B07KL4QGSQ
Metabo HPT 7-Inch Disc Sander / Polisher | SP18VA(H)11 amps7 inch1 yearhttps://www.amazon.com/Metabo-HPT-SP18VA-Sander-Polisher/dp/B07MYYQK8Q?th=1
RIKON Power Tools 50-151 Belt with 5″ Disc Sander0,33 hp5 inch5 yearshttps://www.amazon.com/RIKON-Power-Tools-50-151-Sander/dp/B00WE6373A?th=1
BUCKTOOL BD4801 Bench Belt Sander¾ hp8 inch2 yearshttps://www.amazon.com/BUCKTOOL-36-Inch-8-Inch-Sander-Motor/dp/B07FPTS12C
JET JSG-96OS 6″x48″ Belt / 9″ Disc Sander with Open Stand (708596K)0,75 hp9 inch5 yearshttps://www.amazon.com/708596K-JSG-96OS-4-Horsepower-115-Volt-1-Phase/dp/B000063INV
Ingersoll Rand 311A 6-Inch Heavy-Duty Air Dual-Action Quiet Sander0,25 hp6 inch1 yearhttps://www.amazon.com/Ingersoll-311A-6-Inch-Heavy-Duty-Dual-Action/dp/B00004XOSZ

WEN 6502T 4.3-Amp 4 x 36 in. Belt and 6 in. Disc Sander with Cast Iron Base

Pros:

Belt angle from 0 to 90 degrees

Metal base.

Cons:

Large dimensions

Relatively low power

The Wen 6502T is an excellent option for its money. You’ll easily handle demanding applications with the large belt angle and sturdy cast iron base. A 4×36″ wide belt and 6″ diameter disc will be enough for most tasks. Changing the belt is very simple and easy, thanks to the unique tensioning lever. The manufacturer offers a two-year warranty. Despite the relatively low engine power, it is sufficient for most tasks. It is an excellent option for its price.

Metabo HPT 7-Inch Disc Sander / Polisher | SP18VA(H)

Pros:

Lightweight

Comfortable handle

Powerful enough motor

Cons:

Expensive price A Metabo product helps you sand everything from wood to weld seams. It combines lightness and maneuverability with good functionality. Adjust your sanding speed for perfect results, whether it’s pre-sanding or finish sanding. The large-diameter wheel and powerful 11-amp, 0.5 kW motor are a big plus when working on larger surfaces. The controls are on the trigger and the dial for added ease of use

RIKON Power Tools 50-151 Belt with 5″ Disc Sander

Pros:

Metal construction

Big warranty

Cons:

The small size of disc and belt

Relatively small table angle

Small tool for light work. Not suitable for heavy large workpieces and jobs. It has a small size of disc and belt. The rugged metal table will provide long-lasting use, as evidenced by the manufacturer’s five-year warranty. This sander is well suited for home use for doll furniture, jewelry work, and simple repair jobs. The angle of the table is 45 degrees. A one-third horsepower motor will spin the disc to a speed of 3450 revolutions per minute, which is enough for the tasks the Ricon power tool owner has in mind.

BUCKTOOL BD4801 Bench Belt Sander

Pros:

Metal case

Powerful motor

Table tilt angle from 0 to 90 degrees

Cons:

Uncomfortable dust bag

Uneven sanding belt surface 

The Bucktool BD4801 is a good tool for professional work. Two work tables, a 4×34 inch belt, and a 0 to 90-degree table angle are for the demanding jobs. The powerful three-quarter horsepower motor spins the disc up to 3,500 rpm. The large disc diameter and aluminum housing will allow you to work on large workpieces. Two dust collectors do not do an outstanding job. The distinguishing feature of this belt disc sander is that no gears or belts require maintenance. But you can still sharpen metal simply by replacing the sanding belt or disc with one suitable for the job.

JET JSG-96OS 6″x48″ Belt / 9″ Disc Sander with Open Stand (708596K)

Pros:

Metal body

Powerful motor

Large disc

Cons:

Rather expensive

The metal body and cast-iron feet, combined with a powerful motor and a giant disc in our review, make the JET JSG-96OS an excellent choice for demanding work on large workpieces. Rugged components and a five-year manufacturer’s warranty will provide you with many hours of enjoyable work on this belt disc sander. You can tilt a table from 45 to 90 degrees. A belt width of 6 inches and a special belt guard will allow you to use the full power of the belt sander in your work. The unique belt adjustment drum and screw prevent the sanding belt from slipping while you are working. All of the above makes this sander an excellent choice for professional work. But the high price of the machine will have to pay for it.

Ingersoll Rand 311A 6-Inch Heavy-Duty Air Dual-Action Quiet Sander

Pros:

Great value for money

Build quality

Cons:

Weak motor

Requires purchase of additional air compressor 

Budget sander option. It won’t offer anything supernatural but will prove to be the best value for its money. Qualitative assembly, a big enough disk, low vibration, let’s add here the manufacturer’s one-year warranty – all this makes Ingersoll Rand 311A an excellent option in a budget segment. Ideal for finishing putty or pretreating metal surfaces. But if you need a powerful machine for your tasks, it’s worth considering a more expensive option.

Can I Make My Ring?

The most suitable tools for making rings are specialized tools and machines, but these are pretty expensive.

People use belt disc sanders mainly for woodworking and are not very good at working with metal. You will need a particular disc and a lot of patience to make a ring. But the result will be a perfect, shiny, new ring to give as a gift to anyone.

Final Words

The sanding process is essential in a large number of different projects. Whether you work in a professional workshop or make crafts at home, you need a belt sander.

Even if this is the first time you choose a belt disc sander, you will quickly understand the characteristics. Use this article to approach your choice of belt disc sander wisely. Look at the main features of the belt sanders we have highlighted and decide what is the highest priority for you.

A belt disc sander is a universal tool for machining work pieces of different sizes and materials. You can work on work pieces using the wide range of functions of belt disc sanders. The disc is at your service when rough machining and working at an angle are required. A belt sander is the right choice when more delicate lines and shapes machined. Electric belt disc sanders give you excellent performance and power, while air-powered sanders are handy for work on complex surfaces, e.g., cars. The belt disc sander is a versatile player in your sanding field.

 

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